Composite Repair Systems

Non-metallic, high-strength repair for pipelines and structures — no welding, no shutdown, suitable for live systems, and engineered to recognised international standards.

Structural Reinforcement Without Hot Work or Shutdown

JST Group delivers composite repair systems for pipelines and structures requiring structural reinforcement without hot work or shutdowns. Composite repairs offer a lightweight, high-strength solution for corrosion damage, mechanical defects, and wall-thickness loss.

Applied cold to the external surface of the asset, composite systems restore pressure capacity and structural integrity to operating pipelines and structures — engineered and documented to ISO 24817 and ASME PCC-2 standards.

Composite repair system application

Why Composite Repair?

A proven alternative to welded repairs and pipeline replacement — faster, safer, and applicable to live and pressurised systems.

01

No Welding or Hot Work

Cold-applied composite systems eliminate the need for welding, grinding, or hot work — safe for live and hazardous-area assets.

02

High Strength-to-Weight Ratio

Fibre-reinforced composite systems deliver structural performance comparable to steel at a fraction of the weight.

03

Rapid Installation

Systems are typically installed within hours — reducing downtime and production loss compared to conventional repair methods.

04

Suitable for Live Systems

Composite repairs can be applied to pressurised and operating pipelines and structures without shutdown or isolation.

Where Composite Repair Systems Are Used

Pipelines with Corrosion Damage

External corrosion, pitting, and wall-thickness loss on buried, aboveground, and subsea pipelines.

Pressure Pipes & Fittings

Reinforcement of corroded, dented, or mechanically damaged pressure piping and fittings.

Structural Steel Reinforcement

Strengthening of corroded or mechanically damaged structural steelwork without welding or replacement.

Offshore & Subsea Structures

Riser repairs, jacket members, and subsea pipeline sections requiring structural reinforcement.

Industrial Plant Piping

Process piping, headers, and manifolds in operating refineries, chemical plants, and production facilities.

Emergency Repair

Rapid-deployment composite repair for emergency situations requiring an immediate, temporary or permanent solution.

How We Deliver It

From engineering assessment through to quality-controlled application — a fully managed composite repair service.

01

Engineering Assessment

Defect characterisation, fitness-for-service evaluation, and determination of repair design parameters including pressure rating and required reinforcement thickness.

02

Repair Design

Engineering calculation and repair system selection in accordance with recognised standards (ISO 24817, ASME PCC-2) — documented and client-approved.

03

Surface Preparation

Substrate cleaning and preparation to the required standard, including rust removal, degreasing, and profile preparation for composite bonding.

04

Application & Quality

Composite system application by trained technicians, with documentation of laminate thickness, cure monitoring, and post-installation inspection.

JST Group Composite Repair Services

JST Group provides engineering assessment, repair design, and professional execution of composite repair systems for pipelines and structures. Our integrated service covers inspection, engineering, and protection — from a single source.

Design StandardISO 24817 / ASME PCC-2
ApplicationCold-applied, no hot work required
System TypeFibre-reinforced composite laminate
Asset TypePipelines, structures & pressure systems
ServiceSuitable for live & pressurised systems

Engineering, Inspection & Protection Integrated

  • Engineering assessment and repair design to recognised international standards
  • Trained applicators delivering quality-controlled composite installations
  • Full documentation — design calculations, material certificates, and inspection records
  • Integrated with corrosion monitoring, cathodic protection, and coating programs
  • Active across Southeast Asia, the Middle East, and Africa

No shutdown. No hot work. No compromise.

Engineering-led composite repair from one source.

Ready to Discuss Your Repair Requirements?

Contact our team to discuss defect assessment, composite repair design, and project execution for your pipelines and structures.